[et_pb_section fb_built=”1″ admin_label=”section” module_class=”row” _builder_version=”4.24.3″ custom_margin=”0px|0px|0px|0px|true|true” global_colors_info=”{}”][et_pb_row admin_label=”row” module_class=”wrapper” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n
Brazing pastes offer numerous advantages over solid forms of brazing media such as rods and preforms. Brazing paste is very versatile and is as well-suited to high throughput, fully automated production environments as it is to lower throughput, semi-automated or manual production processes.<\/p>\n
The brazing paste comprises a filler metal, a flux and a specially engineered, proprietary binder system. With a large number of fluxed and flux-less binder systems available along with multiple different alloys, there is great scope to tailor a product which is optimised to meet the temperature ranges and brazing requirements of specific customer applications.<\/p>\n
[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” module_class=”row ptb blog_li_gap” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#f0f0f0″ custom_padding=”40px||40px||true|false” custom_padding_tablet=”25px||25px||true|false” custom_padding_phone=”15px||15px||true|false” custom_css_main_element=”justify-content: center;||||” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ module_class=”wrapper” _builder_version=”4.25.0″ _module_preset=”default” custom_padding=”0px||0px||true|false” custom_css_main_element=”display: flex;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/04\/BRAZEPASTE-BLOG.png”<\/a>; title_text=”BRAZEPASTE-BLOG” align=”center” force_fullwidth=”on” _builder_version=”4.24.3″ _module_preset=”default” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.24.3″ _module_preset=”default” text_font_size=”18px” text_line_height=”1.4em” header_2_font_size=”32px” header_2_letter_spacing=”1px” global_colors_info=”{}”]<\/p>\n Key advantages to brazing with paste over other forms of braze media are:<\/b><\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” module_class=”row ptb blog_li_gap” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”40px||40px||true|false” custom_padding_tablet=”25px||25px||true|false” custom_padding_phone=”15px||15px||true|false” custom_css_main_element=”justify-content: center;||||” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ module_class=”wrapper” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||true|false” custom_css_main_element=”display: flex;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.24.3″ _module_preset=”default” text_font_size=”18px” text_line_height=”1.4em” header_2_font_size=”32px” header_2_letter_spacing=”1px” global_colors_info=”{}”]<\/p>\n [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/02\/image-20.png”<\/a>; title_text=”image 20″ align=”center” force_fullwidth=”on” _builder_version=”4.24.3″ _module_preset=”default” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row ptb” _builder_version=”4.24.3″ _module_preset=”default” background_color=”#f0f0f0″ custom_padding=”0px||0px||true|false” custom_css_main_element=”justify-content: center;||||” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row admin_label=”row” module_class=”wrapper ” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n <\/p>\n Fusion offers a diverse portfolio of fluxless binder systems optimised for a variety of application methods (e.g. machine dispensing, dip\/roll coat, stencil, squirt bottle) and \u201cstaged properties\u201d (i.e. adhesion, slump, dry time).<\/p>\n Further advantages of fluxless brazing paste systems include their potential for higher alloy loading than traditional fluxed paste systems, which helps to minimise residue in furnace applications.<\/p>\n For more details of Fusion\u2019s fluxless binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”off|desktop” disabled_on=”off|off|off” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px|0px|0px|0px|true|true” custom_padding=”0px|0px|0px|0px|true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” custom_padding_last_edited=”off|desktop” module_class=”about-history-sec” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”||||true|true” custom_padding=”0px||0px||true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” custom_css_main_element=” justify-content: center;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”about-history-sec-right” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_heading title=”Fluxed binder carrier systems” _builder_version=”4.24.3″ _module_preset=”default” title_level=”h2″ title_font=”|||on|||||” title_text_color=”#ee3a43″ global_colors_info=”{}”][\/et_pb_heading][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” global_colors_info=”{}”]<\/p>\n The key ingredient in Fusion\u2019s fluxed binder system is a proprietary flux. The role of this flux is to remove surface oxides and prevent reoccurrence of filler and base metal oxidation during open air brazing applications.<\/p>\n Industry standards dictate the performance criteria and include general chemical family requirements which often impact activation temperatures and residues. However, the flux itself remains a proprietary formulation.<\/p>\n The table in our brochure<\/a> provides a starting point for identifying the flux required to properly join base materials based on their composition and the filler metal selected for the joint.<\/p>\n Fluxed binder systems incorporate a variety of fluxes as well as the brazing filler metal in suspension. These binder systems are optimised for Fusion\u2019s automated dispensing systems, providing the benefit of improved application consistency.<\/p>\n [\/et_pb_text][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” locked=”off” global_colors_info=”{}”]<\/p>\n Although we offer a wide variety of fluxed binder systems, our technical team can make minor modifications to customise each system for a customer\u2019s specific application requirements. As such, the physical properties of each binder system can vary to ensure optimum results for a variety of factor,s including joint design, fliler metal composition\/loading, part fixture orientation, brazing process, and temperature constraints.<\/p>\n Since brazing fluxes are composed of chemically active \u2013 and often corrosive \u2013 materials, their post-braze residue should typically be removed to minimise corrosion issues and ensure joint integrity.<\/p>\n For more details of our most common fluxed binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row our_history” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px|0px|0px|0px|true|true” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_padding=”0px|0px|0px|0px|true|true” custom_css_main_element=”display: flex;||align-items: center;||flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.24.3″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” disabled=”on” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":" Brazing pastes offer numerous advantages over solid forms of brazing media such as rods and preforms. Brazing paste is very versatile and is as well-suited to high throughput, fully automated production environments as it is to lower throughput, semi-automated or manual production processes. The brazing paste comprises a filler metal, a flux and a…<\/p>","protected":false},"author":222122137,"featured_media":2258,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"When it comes to choosing brazing materials, versatility is key.\r\n\r\nIn most cases, the brazing process involves heating a metal to its melting point and then flowing a filler metal (with a lower melting point than the metals being joined) into the joint. The filler metal then cools and solidifies, bonding the two metals together.\r\n\r\nVarious techniques and brazing materials can be deployed, including brazing rings, brazing rods and brazing paste. We believe brazing paste offers a number of key advantages and is the most accurate, reliable and cost-effective approach.\r\n\n
\n
The versatility of brazing paste<\/h2>\r\nOur brazing pastes<\/a> are blends of finely atomised filler metals, a fluxing agent and a binder. The binder\u2019s controlled formulation ensures consistent application, while filler metals are alloyed to exacting standards for composition, melting range and compatibility.\r\n\r\nBrazing paste is used in the same way as brazing rods or brazing rings, but offers several advantages over these methods \u2013 chief among which is its versatility. Brazing paste can be used to join a wide variety of metals, including copper, brass, steel, stainless steel, and aluminium.\r\n\r\nThis makes it an ideal choice for many applications, especially those involving the joining of dissimilar metals. Brazing rods and brazing rings are typically designed for specific metal combinations and may not be suitable for all applications.\r\n\r\nAnother advantage of brazing paste is its ability to fill gaps and voids. The paste can be applied to the joint in a thick layer, which allows it to flow into gaps and voids, filling them completely. This results in a strong, leak-free joint, even when dealing with irregular surfaces or misaligned parts. Brazing rods and brazing rings are not as effective in filling gaps and voids, which can result in weak joints or leaks.\r\n
Accuracy and control over brazing materials<\/h2>\r\nBrazing paste also offers greater control over the amount of filler metal used. With brazing rods and brazing rings, it can be difficult to control the amount of filler metal that is added to the joint.\r\n\r\nIf this results in excessive buildup of filler metal, it can compromise the integrity of the joint. Fusion\u2019s custom-blended pastes facilitate precise control over the volume of filler metal, ensuring the joint is strong and leak-free without excess buildup of brazing materials.\r\n\r\nBrazing paste also offers greater consistency in the joint. With brazing rods and brazing rings, there is a risk of inconsistent heating and cooling, which can result in weak or poorly formed joints. Brazing paste, on the other hand, can be applied evenly to the joint, ensuring that the filler metal is distributed uniformly.\r\n\r\nThis results in a stronger, more consistent joint, which is less likely to fail over time.\r\n\r\nEase of use is essential, and brazing rods and brazing rings require precise placement and alignment to ensure a strong joint. This can be difficult, especially when dealing with complex parts or tight spaces. Brazing paste can be easily applied to the joint using a brush or syringe, making it an ideal choice for applications where precise placement is difficult or impossible.\r\n
Cost-effective brazing paste from Fusion<\/h2>\r\nFinally, brazing paste offers significant potential cost savings over the alternatives.\r\n\r\nWhile the initial cost may be higher than that of brazing rods or brazing rings, the paste can be used more efficiently, resulting in less waste and lower material costs over time. Additionally, the ease of use and versatility of brazing paste can result in shorter production times, further reducing costs.\r\n\r\nUltimately, brazing paste offers several advantages over rods and rings. It is more versatile, easier to use, provides greater control over the amount of filler metal used, fills gaps and voids more effectively, and offers cost savings over time. For details of how our brazing paste can be formulated to meet your precise specifications, get in touch<\/a> with the Fusion team.","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_analytify_skip_tracking":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_wpcom_ai_launchpad_first_post":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[1399,1401],"tags":[1402],"class_list":["post-2261","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-brazing-pastes","tag-brazing-pastes","entry"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t
![https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/04\/BRAZEPASTE-BLOG.png”<\/a>; title_text=”BRAZEPASTE-BLOG” align=”center” force_fullwidth=”on” _builder_version=”4.24.3″ _module_preset=”default” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.24.3″ _module_preset=”default” text_font_size=”18px” text_line_height=”1.4em” header_2_font_size=”32px” header_2_letter_spacing=”1px” global_colors_info=”{}”]<\/p>\nKey advantages to brazing with paste over other forms of braze media are:<\/b><\/p>\n\nFlux type, filler metal type, metal content and powder particle size can all be adjusted in a brazing paste to provide a tailored solution optimised for a huge range of manufacturing applications.<\/li>\nBrazing paste is a homogeneous blend of filler metal and fluxed binder that can be applied directly to the assembly; this eliminates the pre-fluxing step that is required with metal pre-forms and helps to minimise material waste and improve production efficiency.<\/li>\nBrazing paste lends itself to semi- and fully-automated production environments where high throughput of assemblies is required.<\/li>\nBrazing paste can be used with all heating methods including flame, induction and furnace.<\/li>\n<\/ul>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” module_class=”row ptb blog_li_gap” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”40px||40px||true|false” custom_padding_tablet=”25px||25px||true|false” custom_padding_phone=”15px||15px||true|false” custom_css_main_element=”justify-content: center;||||” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ module_class=”wrapper” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||true|false” custom_css_main_element=”display: flex;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.24.3″ _module_preset=”default” text_font_size=”18px” text_line_height=”1.4em” header_2_font_size=”32px” header_2_letter_spacing=”1px” global_colors_info=”{}”]<\/p>\n\nBrazing paste can be used for all joint shapes, an advantage over metal preforms which are part-specific with each joint requiring its own engineered shape and volume.<\/li>\nReduced risk of overheating: Some traditional brazing methods run the risk of overheating components, which can lead to damage. Fusion brazing paste can help reduce this risk by distributing heat in a controlled and even manner.<\/li>\nOxidation resistance: Fusion brazing pastes can provide additional protection against oxidation of surfaces of brazed components, which can be critical for oxidation-sensitive joints.<\/li>\nEasier to clean: Once the brazing process is complete, the brazing paste residue can be easily removed, making components easier to clean than traditional methods.<\/li>\n<\/ul>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/02\/image-20.png”<\/a>; title_text=”image 20″ align=”center” force_fullwidth=”on” _builder_version=”4.24.3″ _module_preset=”default” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row ptb” _builder_version=”4.24.3″ _module_preset=”default” background_color=”#f0f0f0″ custom_padding=”0px||0px||true|false” custom_css_main_element=”justify-content: center;||||” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row admin_label=”row” module_class=”wrapper ” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n <\/p>\nFusion offers a diverse portfolio of fluxless binder systems optimised for a variety of application methods (e.g. machine dispensing, dip\/roll coat, stencil, squirt bottle) and \u201cstaged properties\u201d (i.e. adhesion, slump, dry time).<\/p>\nFurther advantages of fluxless brazing paste systems include their potential for higher alloy loading than traditional fluxed paste systems, which helps to minimise residue in furnace applications.<\/p>\nFor more details of Fusion\u2019s fluxless binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”off|desktop” disabled_on=”off|off|off” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px|0px|0px|0px|true|true” custom_padding=”0px|0px|0px|0px|true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” custom_padding_last_edited=”off|desktop” module_class=”about-history-sec” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”||||true|true” custom_padding=”0px||0px||true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” custom_css_main_element=” justify-content: center;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”about-history-sec-right” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_heading title=”Fluxed binder carrier systems” _builder_version=”4.24.3″ _module_preset=”default” title_level=”h2″ title_font=”|||on|||||” title_text_color=”#ee3a43″ global_colors_info=”{}”][\/et_pb_heading][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” global_colors_info=”{}”]<\/p>\nThe key ingredient in Fusion\u2019s fluxed binder system is a proprietary flux. The role of this flux is to remove surface oxides and prevent reoccurrence of filler and base metal oxidation during open air brazing applications.<\/p>\nIndustry standards dictate the performance criteria and include general chemical family requirements which often impact activation temperatures and residues. However, the flux itself remains a proprietary formulation.<\/p>\nThe table in our brochure<\/a> provides a starting point for identifying the flux required to properly join base materials based on their composition and the filler metal selected for the joint.<\/p>\nFluxed binder systems incorporate a variety of fluxes as well as the brazing filler metal in suspension. These binder systems are optimised for Fusion\u2019s automated dispensing systems, providing the benefit of improved application consistency.<\/p>\n[\/et_pb_text][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” locked=”off” global_colors_info=”{}”]<\/p>\nAlthough we offer a wide variety of fluxed binder systems, our technical team can make minor modifications to customise each system for a customer\u2019s specific application requirements. As such, the physical properties of each binder system can vary to ensure optimum results for a variety of factor,s including joint design, fliler metal composition\/loading, part fixture orientation, brazing process, and temperature constraints.<\/p>\nSince brazing fluxes are composed of chemically active \u2013 and often corrosive \u2013 materials, their post-braze residue should typically be removed to minimise corrosion issues and ensure joint integrity.<\/p>\nFor more details of our most common fluxed binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row our_history” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px|0px|0px|0px|true|true” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_padding=”0px|0px|0px|0px|true|true” custom_css_main_element=”display: flex;||align-items: center;||flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.24.3″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” disabled=”on” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"Brazing pastes offer numerous advantages over solid forms of brazing media such as rods and preforms. Brazing paste is very versatile and is as well-suited to high throughput, fully automated production environments as it is to lower throughput, semi-automated or manual production processes. The brazing paste comprises a filler metal, a flux and a…<\/p>","protected":false},"author":222122137,"featured_media":2258,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"When it comes to choosing brazing materials, versatility is key.\r\n\r\nIn most cases, the brazing process involves heating a metal to its melting point and then flowing a filler metal (with a lower melting point than the metals being joined) into the joint. The filler metal then cools and solidifies, bonding the two metals together.\r\n\r\nVarious techniques and brazing materials can be deployed, including brazing rings, brazing rods and brazing paste. We believe brazing paste offers a number of key advantages and is the most accurate, reliable and cost-effective approach.\r\nThe versatility of brazing paste<\/h2>\r\nOur brazing pastes<\/a> are blends of finely atomised filler metals, a fluxing agent and a binder. The binder\u2019s controlled formulation ensures consistent application, while filler metals are alloyed to exacting standards for composition, melting range and compatibility.\r\n\r\nBrazing paste is used in the same way as brazing rods or brazing rings, but offers several advantages over these methods \u2013 chief among which is its versatility. Brazing paste can be used to join a wide variety of metals, including copper, brass, steel, stainless steel, and aluminium.\r\n\r\nThis makes it an ideal choice for many applications, especially those involving the joining of dissimilar metals. Brazing rods and brazing rings are typically designed for specific metal combinations and may not be suitable for all applications.\r\n\r\nAnother advantage of brazing paste is its ability to fill gaps and voids. The paste can be applied to the joint in a thick layer, which allows it to flow into gaps and voids, filling them completely. This results in a strong, leak-free joint, even when dealing with irregular surfaces or misaligned parts. Brazing rods and brazing rings are not as effective in filling gaps and voids, which can result in weak joints or leaks.\r\nAccuracy and control over brazing materials<\/h2>\r\nBrazing paste also offers greater control over the amount of filler metal used. With brazing rods and brazing rings, it can be difficult to control the amount of filler metal that is added to the joint.\r\n\r\nIf this results in excessive buildup of filler metal, it can compromise the integrity of the joint. Fusion\u2019s custom-blended pastes facilitate precise control over the volume of filler metal, ensuring the joint is strong and leak-free without excess buildup of brazing materials.\r\n\r\nBrazing paste also offers greater consistency in the joint. With brazing rods and brazing rings, there is a risk of inconsistent heating and cooling, which can result in weak or poorly formed joints. Brazing paste, on the other hand, can be applied evenly to the joint, ensuring that the filler metal is distributed uniformly.\r\n\r\nThis results in a stronger, more consistent joint, which is less likely to fail over time.\r\n\r\nEase of use is essential, and brazing rods and brazing rings require precise placement and alignment to ensure a strong joint. This can be difficult, especially when dealing with complex parts or tight spaces. Brazing paste can be easily applied to the joint using a brush or syringe, making it an ideal choice for applications where precise placement is difficult or impossible.\r\nCost-effective brazing paste from Fusion<\/h2>\r\nFinally, brazing paste offers significant potential cost savings over the alternatives.\r\n\r\nWhile the initial cost may be higher than that of brazing rods or brazing rings, the paste can be used more efficiently, resulting in less waste and lower material costs over time. Additionally, the ease of use and versatility of brazing paste can result in shorter production times, further reducing costs.\r\n\r\nUltimately, brazing paste offers several advantages over rods and rings. It is more versatile, easier to use, provides greater control over the amount of filler metal used, fills gaps and voids more effectively, and offers cost savings over time. For details of how our brazing paste can be formulated to meet your precise specifications, get in touch<\/a> with the Fusion team.","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_analytify_skip_tracking":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_wpcom_ai_launchpad_first_post":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[1399,1401],"tags":[1402],"class_list":["post-2261","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-brazing-pastes","tag-brazing-pastes","entry"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t](\"https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/04\/BRAZEPASTE-BLOG.png”\"){kind=link}
![https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/02\/image-20.png”<\/a>; title_text=”image 20″ align=”center” force_fullwidth=”on” _builder_version=”4.24.3″ _module_preset=”default” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row ptb” _builder_version=”4.24.3″ _module_preset=”default” background_color=”#f0f0f0″ custom_padding=”0px||0px||true|false” custom_css_main_element=”justify-content: center;||||” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row admin_label=”row” module_class=”wrapper ” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n <\/p>\nFusion offers a diverse portfolio of fluxless binder systems optimised for a variety of application methods (e.g. machine dispensing, dip\/roll coat, stencil, squirt bottle) and \u201cstaged properties\u201d (i.e. adhesion, slump, dry time).<\/p>\nFurther advantages of fluxless brazing paste systems include their potential for higher alloy loading than traditional fluxed paste systems, which helps to minimise residue in furnace applications.<\/p>\nFor more details of Fusion\u2019s fluxless binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”off|desktop” disabled_on=”off|off|off” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px|0px|0px|0px|true|true” custom_padding=”0px|0px|0px|0px|true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” custom_padding_last_edited=”off|desktop” module_class=”about-history-sec” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_margin=”||||true|true” custom_padding=”0px||0px||true|true” custom_padding_tablet=”25px||25px||true|true” custom_padding_phone=”15px||15px||true|true” custom_css_main_element=” justify-content: center;|| align-items: center;|| flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”about-history-sec-right” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_heading title=”Fluxed binder carrier systems” _builder_version=”4.24.3″ _module_preset=”default” title_level=”h2″ title_font=”|||on|||||” title_text_color=”#ee3a43″ global_colors_info=”{}”][\/et_pb_heading][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” global_colors_info=”{}”]<\/p>\nThe key ingredient in Fusion\u2019s fluxed binder system is a proprietary flux. The role of this flux is to remove surface oxides and prevent reoccurrence of filler and base metal oxidation during open air brazing applications.<\/p>\nIndustry standards dictate the performance criteria and include general chemical family requirements which often impact activation temperatures and residues. However, the flux itself remains a proprietary formulation.<\/p>\nThe table in our brochure<\/a> provides a starting point for identifying the flux required to properly join base materials based on their composition and the filler metal selected for the joint.<\/p>\nFluxed binder systems incorporate a variety of fluxes as well as the brazing filler metal in suspension. These binder systems are optimised for Fusion\u2019s automated dispensing systems, providing the benefit of improved application consistency.<\/p>\n[\/et_pb_text][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” locked=”off” global_colors_info=”{}”]<\/p>\nAlthough we offer a wide variety of fluxed binder systems, our technical team can make minor modifications to customise each system for a customer\u2019s specific application requirements. As such, the physical properties of each binder system can vary to ensure optimum results for a variety of factor,s including joint design, fliler metal composition\/loading, part fixture orientation, brazing process, and temperature constraints.<\/p>\nSince brazing fluxes are composed of chemically active \u2013 and often corrosive \u2013 materials, their post-braze residue should typically be removed to minimise corrosion issues and ensure joint integrity.<\/p>\nFor more details of our most common fluxed binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row our_history” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px|0px|0px|0px|true|true” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_padding=”0px|0px|0px|0px|true|true” custom_css_main_element=”display: flex;||align-items: center;||flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.24.3″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” disabled=”on” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"Brazing pastes offer numerous advantages over solid forms of brazing media such as rods and preforms. Brazing paste is very versatile and is as well-suited to high throughput, fully automated production environments as it is to lower throughput, semi-automated or manual production processes. The brazing paste comprises a filler metal, a flux and a…<\/p>","protected":false},"author":222122137,"featured_media":2258,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"When it comes to choosing brazing materials, versatility is key.\r\n\r\nIn most cases, the brazing process involves heating a metal to its melting point and then flowing a filler metal (with a lower melting point than the metals being joined) into the joint. The filler metal then cools and solidifies, bonding the two metals together.\r\n\r\nVarious techniques and brazing materials can be deployed, including brazing rings, brazing rods and brazing paste. We believe brazing paste offers a number of key advantages and is the most accurate, reliable and cost-effective approach.\r\nThe versatility of brazing paste<\/h2>\r\nOur brazing pastes<\/a> are blends of finely atomised filler metals, a fluxing agent and a binder. The binder\u2019s controlled formulation ensures consistent application, while filler metals are alloyed to exacting standards for composition, melting range and compatibility.\r\n\r\nBrazing paste is used in the same way as brazing rods or brazing rings, but offers several advantages over these methods \u2013 chief among which is its versatility. Brazing paste can be used to join a wide variety of metals, including copper, brass, steel, stainless steel, and aluminium.\r\n\r\nThis makes it an ideal choice for many applications, especially those involving the joining of dissimilar metals. Brazing rods and brazing rings are typically designed for specific metal combinations and may not be suitable for all applications.\r\n\r\nAnother advantage of brazing paste is its ability to fill gaps and voids. The paste can be applied to the joint in a thick layer, which allows it to flow into gaps and voids, filling them completely. This results in a strong, leak-free joint, even when dealing with irregular surfaces or misaligned parts. Brazing rods and brazing rings are not as effective in filling gaps and voids, which can result in weak joints or leaks.\r\nAccuracy and control over brazing materials<\/h2>\r\nBrazing paste also offers greater control over the amount of filler metal used. With brazing rods and brazing rings, it can be difficult to control the amount of filler metal that is added to the joint.\r\n\r\nIf this results in excessive buildup of filler metal, it can compromise the integrity of the joint. Fusion\u2019s custom-blended pastes facilitate precise control over the volume of filler metal, ensuring the joint is strong and leak-free without excess buildup of brazing materials.\r\n\r\nBrazing paste also offers greater consistency in the joint. With brazing rods and brazing rings, there is a risk of inconsistent heating and cooling, which can result in weak or poorly formed joints. Brazing paste, on the other hand, can be applied evenly to the joint, ensuring that the filler metal is distributed uniformly.\r\n\r\nThis results in a stronger, more consistent joint, which is less likely to fail over time.\r\n\r\nEase of use is essential, and brazing rods and brazing rings require precise placement and alignment to ensure a strong joint. This can be difficult, especially when dealing with complex parts or tight spaces. Brazing paste can be easily applied to the joint using a brush or syringe, making it an ideal choice for applications where precise placement is difficult or impossible.\r\nCost-effective brazing paste from Fusion<\/h2>\r\nFinally, brazing paste offers significant potential cost savings over the alternatives.\r\n\r\nWhile the initial cost may be higher than that of brazing rods or brazing rings, the paste can be used more efficiently, resulting in less waste and lower material costs over time. Additionally, the ease of use and versatility of brazing paste can result in shorter production times, further reducing costs.\r\n\r\nUltimately, brazing paste offers several advantages over rods and rings. It is more versatile, easier to use, provides greater control over the amount of filler metal used, fills gaps and voids more effectively, and offers cost savings over time. For details of how our brazing paste can be formulated to meet your precise specifications, get in touch<\/a> with the Fusion team.","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_analytify_skip_tracking":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_wpcom_ai_launchpad_first_post":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[1399,1401],"tags":[1402],"class_list":["post-2261","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-brazing-pastes","tag-brazing-pastes","entry"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t](\"https:\/\/staging.profici.co.uk\/fusioneurope\/wp-content\/uploads\/2024\/02\/image-20.png”\"){kind=link}
![https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ module_class=”about-history-sec-right” _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_heading title=”Fluxed binder carrier systems” _builder_version=”4.24.3″ _module_preset=”default” title_level=”h2″ title_font=”|||on|||||” title_text_color=”#ee3a43″ global_colors_info=”{}”][\/et_pb_heading][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” global_colors_info=”{}”]<\/p>\nThe key ingredient in Fusion\u2019s fluxed binder system is a proprietary flux. The role of this flux is to remove surface oxides and prevent reoccurrence of filler and base metal oxidation during open air brazing applications.<\/p>\nIndustry standards dictate the performance criteria and include general chemical family requirements which often impact activation temperatures and residues. However, the flux itself remains a proprietary formulation.<\/p>\nThe table in our brochure<\/a> provides a starting point for identifying the flux required to properly join base materials based on their composition and the filler metal selected for the joint.<\/p>\nFluxed binder systems incorporate a variety of fluxes as well as the brazing filler metal in suspension. These binder systems are optimised for Fusion\u2019s automated dispensing systems, providing the benefit of improved application consistency.<\/p>\n[\/et_pb_text][et_pb_text _builder_version=”4.25.0″ _module_preset=”default” text_text_color=”#e9f2f8″ text_font_size=”18px” text_line_height=”1.3em” text_orientation=”justified” locked=”off” global_colors_info=”{}”]<\/p>\nAlthough we offer a wide variety of fluxed binder systems, our technical team can make minor modifications to customise each system for a customer\u2019s specific application requirements. As such, the physical properties of each binder system can vary to ensure optimum results for a variety of factor,s including joint design, fliler metal composition\/loading, part fixture orientation, brazing process, and temperature constraints.<\/p>\nSince brazing fluxes are composed of chemically active \u2013 and often corrosive \u2013 materials, their post-braze residue should typically be removed to minimise corrosion issues and ensure joint integrity.<\/p>\nFor more details of our most common fluxed binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row our_history” _builder_version=”4.25.0″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px|0px|0px|0px|true|true” disabled=”on” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”1″ make_equal=”on” _builder_version=”4.25.0″ _module_preset=”default” background_color=”#231f20″ width=”100%” max_width=”100%” module_alignment=”center” custom_padding=”0px|0px|0px|0px|true|true” custom_css_main_element=”display: flex;||align-items: center;||flex-wrap: wrap;” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.25.0″ _module_preset=”default” background_enable_color=”off” custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.24.3″ _module_preset=”default” background_color=”#000000″ custom_padding=”60px|60px|60px|60px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; title_text=”Fluxed Binder” align=”center” force_fullwidth=”on” _builder_version=”4.25.0″ _module_preset=”default” width_tablet=”” width_phone=”90%” width_last_edited=”on|phone” module_alignment=”center” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0px||0px||true|false” custom_margin_phone=”0px|0px|0px|0px|true|true” custom_margin_last_edited=”on|desktop” custom_padding=”0px|0px|0px|0px|true|true” border_radii=”on|15px|15px|15px|15px” border_width_all=”5px” border_color_all=”#FFFFFF” locked=”off” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” module_class=”row” _builder_version=”4.25.0″ _module_preset=”default” disabled=”on” global_colors_info=”{}”][et_pb_row _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”<\/a>; _builder_version=”4.25.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"Brazing pastes offer numerous advantages over solid forms of brazing media such as rods and preforms. Brazing paste is very versatile and is as well-suited to high throughput, fully automated production environments as it is to lower throughput, semi-automated or manual production processes. The brazing paste comprises a filler metal, a flux and a…<\/p>","protected":false},"author":222122137,"featured_media":2258,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"When it comes to choosing brazing materials, versatility is key.\r\n\r\nIn most cases, the brazing process involves heating a metal to its melting point and then flowing a filler metal (with a lower melting point than the metals being joined) into the joint. The filler metal then cools and solidifies, bonding the two metals together.\r\n\r\nVarious techniques and brazing materials can be deployed, including brazing rings, brazing rods and brazing paste. We believe brazing paste offers a number of key advantages and is the most accurate, reliable and cost-effective approach.\r\nThe versatility of brazing paste<\/h2>\r\nOur brazing pastes<\/a> are blends of finely atomised filler metals, a fluxing agent and a binder. The binder\u2019s controlled formulation ensures consistent application, while filler metals are alloyed to exacting standards for composition, melting range and compatibility.\r\n\r\nBrazing paste is used in the same way as brazing rods or brazing rings, but offers several advantages over these methods \u2013 chief among which is its versatility. Brazing paste can be used to join a wide variety of metals, including copper, brass, steel, stainless steel, and aluminium.\r\n\r\nThis makes it an ideal choice for many applications, especially those involving the joining of dissimilar metals. Brazing rods and brazing rings are typically designed for specific metal combinations and may not be suitable for all applications.\r\n\r\nAnother advantage of brazing paste is its ability to fill gaps and voids. The paste can be applied to the joint in a thick layer, which allows it to flow into gaps and voids, filling them completely. This results in a strong, leak-free joint, even when dealing with irregular surfaces or misaligned parts. Brazing rods and brazing rings are not as effective in filling gaps and voids, which can result in weak joints or leaks.\r\nAccuracy and control over brazing materials<\/h2>\r\nBrazing paste also offers greater control over the amount of filler metal used. With brazing rods and brazing rings, it can be difficult to control the amount of filler metal that is added to the joint.\r\n\r\nIf this results in excessive buildup of filler metal, it can compromise the integrity of the joint. Fusion\u2019s custom-blended pastes facilitate precise control over the volume of filler metal, ensuring the joint is strong and leak-free without excess buildup of brazing materials.\r\n\r\nBrazing paste also offers greater consistency in the joint. With brazing rods and brazing rings, there is a risk of inconsistent heating and cooling, which can result in weak or poorly formed joints. Brazing paste, on the other hand, can be applied evenly to the joint, ensuring that the filler metal is distributed uniformly.\r\n\r\nThis results in a stronger, more consistent joint, which is less likely to fail over time.\r\n\r\nEase of use is essential, and brazing rods and brazing rings require precise placement and alignment to ensure a strong joint. This can be difficult, especially when dealing with complex parts or tight spaces. Brazing paste can be easily applied to the joint using a brush or syringe, making it an ideal choice for applications where precise placement is difficult or impossible.\r\nCost-effective brazing paste from Fusion<\/h2>\r\nFinally, brazing paste offers significant potential cost savings over the alternatives.\r\n\r\nWhile the initial cost may be higher than that of brazing rods or brazing rings, the paste can be used more efficiently, resulting in less waste and lower material costs over time. Additionally, the ease of use and versatility of brazing paste can result in shorter production times, further reducing costs.\r\n\r\nUltimately, brazing paste offers several advantages over rods and rings. It is more versatile, easier to use, provides greater control over the amount of filler metal used, fills gaps and voids more effectively, and offers cost savings over time. For details of how our brazing paste can be formulated to meet your precise specifications, get in touch<\/a> with the Fusion team.","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_analytify_skip_tracking":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_wpcom_ai_launchpad_first_post":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[1399,1401],"tags":[1402],"class_list":["post-2261","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-brazing-pastes","tag-brazing-pastes","entry"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t](\"https:\/\/fusion-europe.com\/wp-content\/uploads\/2024\/04\/Fluxed-Binder-1.png”\"){kind=link}