[et_pb_section fb_built=”1″ admin_label=”section” module_class=”row” _builder_version=”4.24.3″ custom_margin=”0px|0px|0px|0px|true|true” global_colors_info=”{}”][et_pb_row admin_label=”row” module_class=”wrapper” _builder_version=”4.24.3″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”0px||||false|false” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.25.1″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”]<\/p>\n
In recent years, induction brazing has emerged as a crucial technology in the automotive sector in Europe, offering numerous advantages over traditional brazing methods. This technique involves using high-frequency alternating current to generate heat in a localized area, allowing for precise and efficient joining of metal components.<\/p>\n
In the automotive sector, where durability, precision, and efficiency are paramount, brazing paste provides a versatile solution for joining various metals, including aluminium, stainless steel, and copper alloys. This capability is important for producing components such as heat exchangers, exhaust systems, and battery connections, where traditional welding methods may not be suitable due to material compatibility issues or design constraints.<\/p>\n
Induction heating serves as an ideal heat source for activating brazing paste in automotive applications and results in strong, reliable bonds with minimal thermal stress on surrounding components, which ultimately improves the overall quality and performance of automotive assemblies.<\/p>\n
One of the key advantages of using brazing paste with induction heating in the automotive sector is its ability to facilitate high-volume production while maintaining consistent quality standards. Unlike conventional brazing methods that rely on manual labour and bulky equipment, induction heating systems can be automated and integrated into assembly lines, reducing cycle times and increasing throughput. This enables automotive manufacturers to meet demanding production schedules without compromising on product quality.<\/p>\n
Cost-effectiveness is another significant benefit of using brazing paste with induction heating. The precise control and efficiency of induction heating minimize energy consumption and material waste, resulting in lower operating costs compared to traditional brazing techniques. Additionally, the ability to automate the brazing process reduces labour costs and improves overall productivity, making it an attractive option for automotive manufacturers seeking to optimize their manufacturing processes.<\/p>\n
Moreover, brazing paste formulations can be tailored to meet specific application requirements. Whether it\u2019s optimizing joint strength, improving corrosion resistance, or enhancing thermal conductivity, Fusion Incorporated UK Ltd can customize brazing paste compositions to achieve desired performance characteristics. This versatility allows automotive companies to address a wide range of design challenges and regulatory requirements while maintaining cost competitiveness.<\/p>\n
In conclusion, brazing paste usage in conjunction with induction heating has become indispensable in the automotive sector, offering a reliable, efficient, and cost-effective solution for joining metal components. With its versatility, precision, and ability to meet evolving industry requirements, brazing paste technology will continue to play a vital role in driving innovation and advancement in automotive manufacturing.<\/p>\n
Fusion\u2019s automotive manufacturing customers place their trust in the quality of our comprehensive brazing product inventory, product reliability and innovative custom solutions tailored to their specific application needs.<\/p>\n
Please reach out to Fusion Team on infoeurope@fusion-inc.com<\/a> if you would like to learn more or are seeking a solution for your brazing project.<\/p>\n [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":" INDUCTION BRAZING IN AUTOMOTIVE INDUSTRY In recent years, induction brazing has emerged as a crucial technology in the automotive sector in Europe, offering numerous advantages over traditional brazing methods. This technique involves using high-frequency alternating current to generate heat in a localized area, allowing for precise and efficient joining of metal components. In the…<\/p>","protected":false},"author":222122137,"featured_media":2249,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":" [et_pb_section fb_built=\"1\" admin_label=\"section\" module_class=\"row\" _builder_version=\"4.24.3\" custom_margin=\"0px|0px|0px|0px|true|true\" global_colors_info=\"{}\"][et_pb_row admin_label=\"row\" module_class=\"wrapper\" _builder_version=\"4.24.3\" background_size=\"initial\" background_position=\"top_left\" background_repeat=\"repeat\" custom_padding=\"0px||||false|false\" global_colors_info=\"{}\"][et_pb_column type=\"4_4\" _builder_version=\"4.16\" custom_padding=\"|||\" global_colors_info=\"{}\" custom_padding__hover=\"|||\"][et_pb_text admin_label=\"Text\" _builder_version=\"4.16\" background_size=\"initial\" background_position=\"top_left\" background_repeat=\"repeat\" global_colors_info=\"{}\"]<\/p> The basis for Fusion\u2019s industry changing brazing pastes is a unique carrier binder system. This holds a finely atomised filler metal, and in some cases an oxide removing proprietary flux, in a stable suspension.<\/p> These binders are specifically formulated to ensure optimum characteristics regardless of the application method or brazing process. Our binder systems fall into two main groups: \u2018fluxless\u2019 and \u2018fluxed\u2019 binder carrier systems.<\/p> Fluxless binder systems are primarily utilised in a variety of brazing furnace operations. However, they also can be tested in select flame or induction systems depending on the context.<\/p> Applications where a fluxless system may be implemented include:<\/p> Fusion offers a diverse portfolio of fluxless binder systems optimised for a variety of application methods (e.g. machine dispensing, dip\/roll coat, stencil, squirt bottle) and \u201cstaged properties\u201d (i.e. adhesion, slump, dry time).<\/p> Further advantages of fluxless brazing paste systems include their potential for higher alloy loading than traditional fluxed paste systems, which helps to minimise residue in furnace applications.<\/p> For more details of Fusion\u2019s fluxless binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p> The key ingredient in Fusion\u2019s fluxed binder system is a proprietary flux. The role of this flux is to remove surface oxides and prevent reoccurrence of filler and base metal oxidation during open air brazing applications.<\/p> Industry standards dictate the performance criteria and include general chemical family requirements which often impact activation temperatures and residues. However, the flux itself remains a proprietary formulation.<\/p> The table in our brochure<\/a> provides a starting point for identifying the flux required to properly join base materials based on their composition and the filler metal selected for the joint.<\/p> Fluxed binder systems incorporate a variety of fluxes as well as the brazing filler metal in suspension. These binder systems are optimised for Fusion\u2019s automated dispensing systems, providing the benefit of improved application consistency.<\/p> Although we offer a wide variety of fluxed binder systems, our technical team can make minor modifications to customise each system for a customer\u2019s specific application requirements. As such, the physical properties of each binder system can vary to ensure optimum results for a variety of factor,s including joint design, fliler metal composition\/loading, part fixture orientation, brazing process, and temperature constraints.<\/p> Since brazing fluxes are composed of chemically active \u2013 and often corrosive \u2013 materials, their post-braze residue should typically be removed to minimise corrosion issues and ensure joint integrity.<\/p> For more details of our most common fluxed binder brazing paste systems, and the appropriate conditions for various applications, please contact us<\/a>.<\/p> [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_analytify_skip_tracking":false,"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_wpcom_ai_launchpad_first_post":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[1399,1401,1407],"tags":[1402],"class_list":["post-2265","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","category-brazing-pastes","category-brazing-powders","tag-brazing-pastes","entry"],"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\tFluxless binder systems for brazing paste<\/h2>
Fluxed binder carrier systems<\/h2>